Interview with David Stephensen, QDT Management Consultants

Bendigo SEO and web development expert John Cullen, of http://purencool.digital, interviews David Stephensen of QDT Management Consultants about intranet-based procedure manuals and quality management systems.

http://purencool.digital/local-business-talks-digital-qdts-david-stephensen

Rhetoric in work instructions | About corrective action | Word tips

Rhetoric in work instructions??

Bust of PlatoRhetoric is persuasive communication. Shouldn’t work instructions just contain the instructions? We argue that there is a place for persuasion.
Do your team members sometimes cut corners in their work? Of course they do. Why? Often it is because they don’t see the value in the step that they are skipping. You want team members who act intelligently. Well, they are doing that, saving themselves trouble and getting the job done faster for you!
Of course you put those details in for a reason, but the team may not understand that reason. Adding a persuasive element to your work instructions can motivate team members and help them understand about the details.
There are four types of persuasive instruction writing you can use:

  1. Refer to cause and effect
    Assemble the carton on the bench—protect your back.
  2. Refer to authority
    Check that there is no fuel in the tank—it is illegal to send inflammable liquids by post.
  3. Give an example or analogy
    Wrap the product in bubble wrap as if it was a carton of eggs.
  4. Refer to a policy or decision
    Attach the product label to the carton—we show our brand on all packaging.

Look at the instructions you write for team members and see if some persuasion would make the instructions more effective.
If you have challenges with team members complying with instructions, get in contact with us.

Rhetoric is the art of ruling the minds of men —Plato

 


Corrective action

The management standards like ISO 9001 refer to ‘corrective action’, but what does it mean?  It is more than just correcting something. You don’t want the problem to happen again, do you?

Here are the steps to follow:

  1. Stop the problem spreading
  2. Fix the immediate problem
  3. Find and eliminate the root cause
  4. Prevent it happening again

To illustrate, here is a story about how we dealt with the mice in our kitchen:

  1. We blocked up gaps to stop them getting into the pantry—we stopped the problem spreading.
  2. We caught all mice that were inside the house—we fixed the immediate problem.
  3. We searched behind the fridge and dishwasher, found gaps under the skirting board and blocked them—we found and removed the root cause.
  4. We made a note to always check that our house is well sealed.—we prevented it happening again.

The ‘Rolls Royce’ of corrective action systems (well, the Ford Motor Company’s system, actually) is the 8 Disciplines (8D). You can read about it here.
Things that go wrong can be costly, so make sure you get the the bottom of the problem. We have a system that uses free software to track your issues and tasks.
If you’d like to discuss your issue and task management please contact us.

When you fix it, fix it so that it doesn’t happen again!

 


Microsoft Word tips

Most of my Word tips focus on persuading people to use the keyboard instead of the mouse, because it is quicker and there is less repetitive strain. Today I couldn’t resist throwing in a mouse one.  Here are your tips.  To:

  • Select a whole:
    • Sentence: CTRL+click anywhere in the sentence
    • Paragraph: click anywhere in the paragraph 3 times
  • Delete a whole word to the left of the insertion point: CTRL+BACKSPACE
  • Create a horizontal line under the current paragraph: – – – ENTER (three hyphens then ENTER)

Policies and Responsibilities are not enough!

How many times have I struggled through a supposed procedure manual or safety manual and found that it was just a collection of lists, not a set of instructions for people to follow?  Too often, sadly.

What is not a procedures manual

Many quality manuals and safety manuals available off the shelf, information provided by government agencies and, of course, the standards themselves, ISO 9001, AS 4801, AS 14000, are not procedure manuals. They are guidelines for writing procedure manuals. How many businesses have a copy of one of these documents and claim to have a procedure or safety manual?  Too many!

A simple test: Show the so-called procedure manual to a team member and ask them to explain what actions they have to carry out. If they have to search through pages looking for mention of their roles and piece it together like a jigsaw puzzle, then it is a set of lists, not a procedure manual.

A good procedure manual

A good procedure manual provides instructions for the tasks that team members have to carry out. The topics are arranged in a natural way that fits the thinking of the team members who use it and is easy for them to find.   Apart from underlying knowledge and training general to your business, everything the team members need is in the work instructions or the work instructions show how to find it.

There is no escaping some work in creating this step by step material. It is often better for the business owner not to do this work.  The best people to create it are the people doing the job, or at least the supervisors.  You can help and ensure that the manual is correct by:

  • Providing guidance for the particular way you want each task done
  • Providing a work instruction template
  • Providing training for them in the best way to write instructions
  • Reviewing what they write

Background information and knowledge in the manual

Background rules and standard work instructions have an important place in the manual, as long as they are only supporting and not replacing the instructions for the flow of the business. For example, if you have a restaurant, you may have a primary work instructions and checklist for setting up a wedding.  Supporting this is (for example) your standard work instruction for carrying tables, which has been through a risk assessment.  You have previously trained your team members in it and they have acknowledged in writing that they received the training.  Also supporting it is your general checklist for table setup that covers all occasions.

Structuring the manual

You want your team members to be able to find instructions quickly.  This means some careful designing of how the topics in your procedures manual fit together. The way you organise your topics should tell the story of the flow of activity in your business, but this should not be the only way team members can find information.  A good on-line manual has several navigation methods.  We’ll write a separate blog about this soon.

Get professional help to design, not to write

If we write your manual for you, we can almost guarantee that your team will not read it. What would we know of the details of their skilled work? Our worst nightmare is the dusty black folder on the shelf on which you spent thousands of dollars and nobody reads. We don’t want that money! It is better and cheaper to hire us to design your manual and teach you how to write it and manage it.

Decide whether you want a procedures manual or a piece of paper

If you find this blog useful, please leave us a comment. If you are reading this in an email, you’ll have to go to the blog site to leave the comment.

How to track issues

diagram of issue statuses as used in Mantis bug tracker
Use CTRL+ and CTRL- to zoom in and out in your browser

In this article I’ll describe some options for keeping track of business issues or tasks so that you and your team don’t forget them.

In a systemised business, if an issue arises, you don’t want it to be forgotten before you resolve it. You may need to manage safety issues, customer complaints, corrective actions, system improvements, quality management issues or just action lists for your team members. You need a system for issue management. In this article we’ll discuss some options.

Essentials

To track issues, you need to have a way of

  • Recording the issues as they arise
  • Assigning the issues to team members to resolve
  • Having a list of current issues so that you won’t forget them
  • Dropping issues off the list when resolved

Levels

We describe here three technology levels for your issues: (1) paper or whiteboard (2) document and (3) bug tracker. Your choice depends on the number of issues and the complexity of your business, not on how clever you are about technology. You’ll be cleverest if you select the level appropriate for your business needs. It could be that you have a high tech business and you find that a whiteboard is best.

Tips for all levels

  • Give each issue a number
  • Have a system for managing issues through their life cycle (a workflow). This include a set of stages or statuses. Write down a definition of each stage (see later in the article).
  • Draw a simple diagram of the life cycle.
  • If possible use colours.
  • Educate your team carefully about the system so that everyone is clear.
  • Set an example by always following the system you created and insist that your team follows it too.
  • If the system is becoming too hard to maintain or you are drowning in its volume, it is time to move to the next level.

Statuses

Here is a simple set of stages (statuses) for issues.

Status Description
New Reporter has entered the issue or task.
Assigned Reporter (or the issue tracker, automatically) has assigned the issue or task to the Problem Solver.
Resolved Problem Solver has resolved the issue or task.
Closed Reporter has reviewed the resolution and closed the issue or task
Reopened The issue or task was resolved or closed, but someone has reopened it.

Issue tracking tools

Level 1 — Handwritten on paper or a whiteboard

Tips:

  • Spend time designing a good form or whiteboard layout. Have space on it to mark the life cycle stages and for extra notes.
  • Before you give an issue on paper to an Issue Owner, write onto it the action required then make a copy. If the Issue Owner loses it, you still have your copy.
  • Use colours if possible.

Level 2 — Using a document or a spreadsheet

Manage your issues in a spreadsheet or in a table in a document:

  • A spreadsheet is better because you can sort issues more easily.
  • Include these columns: Issue number | Date created | Title | Description and comments | Status | Owner | Due date | Date closed.
  • Contact us to order our low cost issue manager spreadsheet with instructions.

Spreadsheet tips:

  • Turn on Wrap text for cells that contain descriptions and comments
  • To create a new line within a cell in Excel, press ALT+ENTER and in OpenOffice Calc, press CTRL+ALT+ENTER

Level 3 — Bug tracker software

Software developers have created a variety of issue management programs for their own use. Many of these are free open source software. While these are all intended for the software development environment, if you spend a short time configuring one, it works well for managing business issues. We are successfully using the popular free Mantis Bug Tracker (http://www.mantisbt.org/). The diagram at the top of this article shows the workflow that we configured for a quality management system improvement suggestions database.

Once you move up to bug tracker software, you may find yourself using it for all kinds of action lists.

Contact us to order our low-cost report that explains how to configure Mantis for business systems. We charge a small fee for our report, but please remember that the software itself is free.

By |2016-12-03T21:51:25+11:00November 29th, 2009|Issue and task tracking, Quality management|0 Comments

Don’t let ISO 9001 dictate your table of contents!

In this article we explain why it is better to organise your procedure manual so that it suits your team, not so that it suits your auditor.

Just because you are getting ISO9001 certification does not mean that the table of contents of your procedures manual has to follow the clauses of ISO9001. Your procedures manual needs a table of contents that fits your business.

Don’t spoon-feed the auditor

Don’t worry about the auditors.  They don’t need to be spoon-fed your ISO 9001 compliance.  Your procedures manual is for your team, not for the auditor! The auditor knows ISO9001 back to front and can easily assess whether your procedures manual is compliant.

Hierarchy or process?

You can think of your business as a hierarchy or as a process. Which is better to dominate your procedures manual?  Since procedures are action, then the process view is surely better. isn’t it?

The play analogy

If you take the process view, you can think of your business like a play.  The play has a script.  It is divided into acts and scenes.  Think of each act as a different area of your business.  There is the Sales act, the Marketing act, the Human Resources Management act and so on.

Each act has a number of scenes. In the Sales act, there is the scene where people close a sale, another where they have a meeting to review sales performance and another where they deal with customer follow up, feedback and issues.

In a scene, which we like to call a Procedure, the team members involved have different Roles and communicate with each other to achieve the purpose of the scene.  We call what each Role does an Activity.

In our opinion, the best and most organic table of contents for a procedures manual is the acts and scenes (business areas and procedures) that make up the business.

Now there may be a lot involved in a procedure. In the play analogy, it could be that a Role has a particularly long speech to make.  Instead of including the whole speech in the scene, we include it as a support document.  We call this a Work Instruction.

So a play has acts, scenes and speeches, and your business has business areas, procedures and work instructions.

We can help you think through the acts, scenes and speeches of your business and guide you through creating your procedures manual, whether or not you are going for ISO 9001 certification.

We help to make management easy. Contact us.

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